Automatic Type Ovens with Conveyor Otomatik
Transkript
Automatic Type Ovens with Conveyor Otomatik
Otomatik Konveyörlü Kurutma Fırınları Otomatik Kot Kurutma Fırını, işletmenin iş akışı veya yerleşim planına göre “U Dönüşlü” ya da “Tünel Tip” olarak seçilir. Fırınlarda termoblok (ısıtma ünitesi) fırının yan tarafında ayrı bir bölüm olarak imal edilir. Termoblok ünitesinde kullanılan oransal brülör sayesinde, sistemde minimum enerji harcanır. Isıtma Ünitesi paslanmaz çelikten imal edilerek uzun yıllar sorunsuz olarak çalışma imkanı sağlar. Fırında hava kanalları tabandadır. Konveyöre asılan pantolonlar fırının her noktasından geçeceği için, pantolonlar arasında hiçbir fark oluşmaz. Fırın içerisinde farklı noktalardan alınan ölçümler, kontrol panosuna aktarılır. Kontrol panosu bu sıcaklıkların ortalamasını alarak brülörü devreye sokar ve çıkarır. Aynı zamanda bu sıcaklıklar kontrol panosu ekranında dijital olarak gösterilir, böylece operatör, fırının her noktasındaki sıcaklığı gözlemleyebilir. Sistemde kullanılan taşıma hattı “ Kardan Şaftlı” konveyör sistemi olup, özel olarak dizayn edilmiştir. Konveyor üzerinde hareket eden rulmanlar rahatlıkla çalışmakta olup pantolon asma aralkları 400mm’dir. Konveyör’ün “Tahrik Sistemi” düşük devirli doğru akım motorlu ve redüktörlü tiptedir. Konveyör sisteminde zincire hareketi, değişik hızlarda ayarlanan frekans ayar cihazı sağlamaktadır. Konveyörde hız ayarı 0,5m – 3m/dak arasında yapılabilmektedir. Böylece içeride hareket eden pantolonun fırınlanma süresi ayarlanabilmektedir. Automatic Type Ovens with Conveyor Automatic Type Ovens with Conveyor can be U-Turn Type or Tunnel Type in accordance with the customer demands based on the layout of the plant as well as their workflow. Thermo block (heating unit) is designed as a separate section attached to one side of the oven. The energy requirement is minimized thanks to the modulating type of burner we use in thermo block unit. The inner part of heating unit is made of high-quality stainless steel and provides long-term operation without any problem. The air canals are located on the base of oven. As all the jeans are conveyed through the oven and be passing from each point of the oven, there is no shade difference between the jeans of one batch. The temperature measurement taken from different points –mostly from 7 different points- of the oven are indicated on the control panel in digital form so that the temperature of each point is controlled and seen by the operator easily. The burner operation is cut in and out by the control panel according to the average values of measured temperatures within the oven. The conveyor used in our ovens is specially designed Cardan Shaft model conveyors.The trolleys on monorail is freely moving and running while the gap between the jeans hung is 400 mm. The engine of the gear drive system is low revolution DC and reduction gear type. The conveyor speed can be changed by the frequency adjustment device. The speed adjustment can be done between 0.5 m/min – 3 m/min thus the curing time can be adjusted according to the process requirements. You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intelligent heating management” Curing Ovens Endüstriyel Tip Kurutma F›r›nlar› Otomatik Konveyörlü Kurutma Fırınlar› Automatic Curing Ovens With Conveyor B A C D TYPE OF OVEN A B C D TOTAL LAYOUT IDOC-UT8 IDOC-UT10 IDOC-UT12 2700 3500 4700 8000 11000 x 5500 x 3500 2700 3500 4700 10000 13000 x 5500 x 3500 2700 3500 4700 12000 15000 x 5500 x 3500 SPECIFICATIONS IDOC-UT8 MODEL METOD IDOC-UT8 10-12 onz Denim pants per load With Hanger (Apparatus) Max power consumption per hour Max Natural Gas consumption per hour Total heat circulation fan capacity Burner and origin Max oven temperature Temperature controller Materials 8,000 pieces denim/24 hours (based on 20 min.) 11,000 pieces denim/24 hours (based on 20 min.) 14,000 pieces denim/24 hours (based on 20 min.) The Capacity will be 50% less with Hanger The Capacity will be 50% less with Hanger The Capacity will be 50% less with Hanger 15 -17,5 kw 17,5 - 20 kw 20 – 22,5 kw 21 m3/h 25 m3/h 30 m3/h 11.000 m3/h, 7.5 kw/h 15.000 m3/h, 11 kw/h 15.000 m3/h, 11 kw/h Weishaupt WG 20 Gas Burner / Germany Weishaupt WG 30 Gas Burner / Germany Weishaupt WG 30 Gas Burner / Germany 200°C 200°C 200°C Touch Screen, PLC Control Touch Screen, PLC Control Touch Screen, PLC Control Firing Unit : Entirely Stainless Steel Firing Unit : Entirely Stainless Steel Firing Unit : Entirely Stainless Steel Other : Galvanized Sheet Meal Other : Galvanized Sheet Meal Other : Galvanized Sheet Meal 80 T-Type hangers, 3 jeans to be hung to each 90 T-Type hangers, 3 jeans to be hung to each 100 T-Type hangers, 3 jeans to be hung to each (240 garments) (270 garments) (300 garments) Drive-Shaft special conveyor / Red Drive-Shaft special conveyor / Red Drive-Shaft special conveyor / Red 29,000 - 33,000 mm / 17.000mm 34,000 - 36,000 mm / 21.000mm 38,000 - 40,000 mm / 25.000mm Data control from PLC Data control from PLC Data control from PLC 0.5 m - 3.5 m/min 0.5 m - 3.5 m/min 0.5 m - 3.5 m/min Max ±3°C between bottom and top of jeans. It is Max ±3°C between bottom and top of jeans. It is Max ±3°C between bottom and top of jeans. It is shown to customer with the computer. shown to customer with the computer. shown to customer with the computer. CE CE CE Hanger/clip type and qty Conveyor type/colour of conveyor line Measurement of conveyor line/inside oven Burner control Speed range in the conveyor Homogeneity Certificate IDOC-UT10 (u turn with conveyor) METOD IDOC-U10 IDOC-UT12 (u turn with conveyor) Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir. METOD IDOC-U12 (u turn with conveyor) The above values are not stable and can be changed on Project basis. You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intelligent heating management” 08 09 You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intelligent heating management” Curing Ovens Endüstriyel Tip Kurutma F›r›nlar› Otomatik Konveyörlü Kurutma Fırınlar› Automatic Curing Ovens With Conveyor B A C D TYPE OF OVEN A B C D TOTAL LAYOUT IDOC-TT16 IDOC-TT18 IDOC-TT21 2700 3500 3300 16000 21000 x 4000 x 3500 2700 3500 3300 18000 23000 x 4000 x 3500 2700 3500 3300 21000 26000 x 4000 x 3500 SPECIFICATIONS IDOC-TT16 IDOC-TT18 IDOC-TT18 MODEL METOD IDOC-TT16 METOD IDOC-TT18 METOD IDOC-TT21 10-12 onz Denim pants per load With Hanger (Apparatus) Max power consumption per hour Max Natural Gas consumption per hour Total heat circulation fan capacity Burner and origin Max oven temperature Temperature controller Materials 8,000 pieces denim/24 hours (based on 20 min.) 10,000 pieces denim/24 hours (based on 20 min.) 12,000 pieces denim/24 hours (based on 20 min.) The Capacity will be 50% less with Hanger The Capacity will be 50% less with Hanger The Capacity will be 50% less with Hanger 15 -17,5 kw 17,5 - 20 kw 20 – 22,5 kw 20 m3/h 24 m3/h 30 m3/h 11.000 m3/h, 7.5 kw/h 15.000 m3/h, 11 kw/h 18.000 m3/h, 15 kw/h Weishaupt WG 20 Gas Burner / Germany Weishaupt WG 30 Gas Burner / Germany Weishaupt WG 30 Gas Burner / Germany 200°C 200°C 200°C Touch Screen, PLC Control Touch Screen, PLC Control Touch Screen, PLC Control Firing Unit : Entirely Stainless Steel Firing Unit : Entirely Stainless Steel Firing Unit : Entirely Stainless Steel Other : Galvanized Sheet Meal Other : Galvanized Sheet Meal Other : Galvanized Sheet Meal 80 T-Type hangers, 3 jeans to be hung to each 90 T-Type hangers, 3 jeans to be hung to each 100 T-Type hangers, 3 jeans to be hung to each (240 garments) (270 garments) (300 garments) Drive-Shaft special conveyor / Red Drive-Shaft special conveyor / Red Drive-Shaft special conveyor / Red 40.000 mm / 16.000mm 45.000 mm / 18.000mm 51.000 mm / 21.000mm Data control from PLC Data control from PLC Data control from PLC 0.5 m - 3.5 m/min 0.5 m - 3.5 m/min 0.5 m - 3.5 m/min Max ±3°C between bottom and top of jeans. It is Max ±3°C between bottom and top of jeans. It is Max ±3°C between bottom and top of jeans. It is shown to customer with the computer. shown to customer with the computer. shown to customer with the computer. CE CE CE Hanger/clip type and qty Conveyor type/colour of conveyor line Measurement of conveyor line/inside oven Burner control Speed range in the conveyor Homogeneity Certificate Yukarıdaki değerler sabit değildir ve Proje bazında değiştirilebilir. The above values are not stable and can be changed on Project basis. You can also watch the videos on; www.metodmakina.com or www.youtube.com/metodmakina “intelligent heating management” 10 11