AĞIRMAN MAKİNA OTOMOTİV CO., LTD
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AĞIRMAN MAKİNA OTOMOTİV CO., LTD
AĞIRMAN MAKİNA OTOMOTİV CO., LTD. GENERAL COMPANY PRESENTATION OF AĞIRMAN MAKİNA CO., LTD. AĞIRMAN MAKİNA BURSA TURKİYE 01.02.2012 General Presentation of AĞIRMAN MAKİNA 2013 1 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 2 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 3 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. COMPANY PROFILE AĞIRMAN MAKİNA OTOMOTİV AT A GLANCE..... AĞIRMAN MAKİNA OTOMOTİV CO., LTD is one of the leading machining company in TURKEY. Customer portfolio is constituted of automotive key industries. Founded in 1984 by Mustafa Ağırman under the name of AKÇA OTOMAT as a supplier of TOFAŞ. In 1994, renamed as AĞIRMAN MAKİNA OTOMOTİV CO., LTD. In 2000, QS 9000 was obtained and adapted. In 2001, started production to RENAULT TURKEY. In 2002, AĞIRMAN MAKİNA OTOMOTİV CO., LTD. carried out its first exportation to FRANCE. In 2003, ISO/TS 16949 quality system superseded of QS 9000. In 2005, AĞIRMAN MAKİNA OTOMOTİV CO., LTD. moved into the new building in NOSAB industrial estate In 2005, started production to FIAT ITALY. In 2007, ISO 14001 was obtained and adapted. In 2010, started production to DYTECH ITALY. General Presentation of AĞIRMAN MAKİNA 2013 4 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. VISION & MISSION OUR VISION 2020 Our company, with its quality, price and delivery criteria, intends to reinforce its position among the best in automotive industry where it serves in the sector of metal machining both in national and international markets and to be a prefered manufacturer in other sectors as machine production, major appliances, aviation, defense, as well as other potential sectors. OUR MISSION 2020 As a company that creates compatitive power by adopting the most upto-date technology and managerial systems to its structure and increases its value by continuously and profitably growing thanks to its operational and financial performance, we intend to fully meet the expectations of all our shareholders. General Presentation of AĞIRMAN MAKİNA 2013 5 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS FINANCIAL AUSTERITY HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 6 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES The whole machinery pool of AĞIRMAN MAKİNA was choisen aplicable for mass manufacturing. & since its foundation, the company muchly focused on making production for key automotive industries. General Presentation of AĞIRMAN MAKİNA 2013 7 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES The production processes are specialized on turnery, milling, grinding, induction hardening and tempering. After the reception of raw material,according to process flows, production is commenced in CNC turning, CNC horizontal&vertical machining centers, surface & centerless grinding machines, saw machines, thread rolling, broaching machines and induction hardening machines. General Presentation of AĞIRMAN MAKİNA 2013 8 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES All machining works from Ø5mm to Ø60mm Turning on the headstock in CNC lathe up to Ø51mm and up to Ø250mm with bar feeder Milling up to size of 530x800x500 in CNC vertical machining Milling up to size of 560x560x630 in CNC horizontal machining Turning up to Ø20mm in CNC swiss type machining Plunge grinding up to 350mm Surface grinding up to the length 700mm Hardening by induction Broaching operations Thread rolling operations in various diameters and steps Tapping operations in automatic tapping machines Automatic cutting bandsasws,mechanic /CNC circular saws Chamfering and countersinking operaitons in length finishing machines General Presentation of AĞIRMAN MAKİNA 2013 9 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES FACILITY General Presentation of AĞIRMAN MAKİNA 2013 10 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES FACILITY General Presentation of AĞIRMAN MAKİNA 2013 11 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES FACILITY General Presentation of AĞIRMAN MAKİNA 2013 12 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS •Suspension group forging parts •Aliminium casting supporters •Gearboxshafts, spacers •Special Anchor parts •Steering Shafts General Presentation of AĞIRMAN MAKİNA 2013 13 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 14 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 15 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 16 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 17 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 18 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 19 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 20 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 21 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 22 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 23 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. PRODUCTION ABILITIES PRODUCT GROUPS General Presentation of AĞIRMAN MAKİNA 2013 24 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS FINANCIAL AUSTERITY LOCATION General Presentation of AĞIRMAN MAKİNA 2013 25 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS AĞIRMAN MAKİNA aims to increase its market share as a powerful company by constently investing in innovative production technologies, thus differentiating itself from its competitors. To secure the future of the firm and its continual development, the total quality policy is; to meet customers’ requirements in a time efficient manner via developing technology, by improving the efficiency of the quality assurace system and creating productive processes that fully exceed the expectation of our customers. General Presentation of AĞIRMAN MAKİNA 2013 26 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS QUALITY CERTIFICATES ISO/TS 16949 : 2009 (2003 BV) Quality Management System General Presentation of AĞIRMAN MAKİNA 2013 27 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS QUALITY CERTIFICATES ISO 14001 Environmental Managment System(2007 BV) General Presentation of AĞIRMAN MAKİNA 2013 28 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS QUALITY CERTIFICATES TOFAŞ Laboratory Approval Certificate Renault Laboratory Approval Certificate General Presentation of AĞIRMAN MAKİNA 2013 Renewal Approval Certificate 29 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS LABORATORY SCOPE General Presentation of AĞIRMAN MAKİNA 2013 30 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. QUALITY SYSTEMS OUR ACHIEVEMENTS / AWARDS IN THE YEAR 2010-2011 TOFAŞ QUALITY AWARD (2010) EXPORT AWARD (2009) ERMETAL QUALITY AWARD (2011) NOSAB EXPORT AWARD (2011) General Presentation of AĞIRMAN MAKİNA 2013 ERMETAL QUALITY AWARD (2011) 31 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 32 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. MARKET AND GROWTH DRIVERS CUSTOMERS AND DISTRIBUTION DIAGRAM DOMESTIC TUROVER DISTRIBUTION (%) DOMESTIC AND EXPORT TURNOVER DISTRIBUTION % TOFAŞ OTHER 6% FIAT 13% DYTECH 3% FPT 1% ERMETAL 3% OYAK RENAULT 19% AKA OTOMOTİV 3% AKA OTOMOTİV OYAK RENAULT TOFAŞ 52% DOMESTIC TUROVER DISTRIBUTION (%) TOFAŞ 52% AKA OTOMOTİV 3% OYAK RENAULT 19% ERMETAL OTHER EXPORT TUROVER DISTRIBUTION (%) FIAT ERMETAL 3% OTHER 6%TOTAL 83% EXPORT TUROVER DISTRIBUTION (%) FIAT 13% FPT 1% DYTECH 3%TOTAL General Presentation of AĞIRMAN MAKİNA 2013 17% 33 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. MARKET AND GROWTH DRIVERS BUSINESS PARTNERS OF AGIRMAN MAKINA CO., LTD MAIN MATERIAL SUPPLIERS ( forging, casting, aluminium enjection&extrusion, bar steel) General Presentation of AĞIRMAN MAKİNA 2013 34 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 35 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES OUR HUMAN RESOURCE POLICY: The purpose of Ağırman’s Human Recources organization is to evaluate the human resources in the best way and in line with company’s vision, to prepare and improve the required labor force infrastructure for realizing the targets and objectives of the company, andto have all our employees feel the joy, peace and happiness of being a part of learning and creative organization by using modern managment techniques. General Presentation of AĞIRMAN MAKİNA 2013 36 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES OCUPATIONAL HEALTH AND SAFETY POLICY: AĞıRMAN considers people to be its most valuable asset and adopts elimination of any potential loss and continous improvement as its primary business objective by creating a safer and healthier working environment. Health of our employees is promoted and injuries and sicknesses are avoided by the participation of everyone involved in the organization and strict compliance with the created occupational health and safety standards. Ağırman managers are responsible for the occupational health and safety of all the employees working under their management or control. In order to achieve the goal of zero occupational accident and sickness, risks originating from our operations, new products, processes and changes in engineering are identified and evaluated, and such risks are eliminated or brought to an acceptable level through studies.The appropriate skills and competencies related to occupational health and safety are provided for our employees and their awareness is raised through our informational and educational programs. Such measurements and analyses in the working environment of the factory as the noise level, heat, ventilation, lighting and air pollution are regularly carried out by independent laboratories. General Presentation of AĞIRMAN MAKİNA 2013 37 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES HUMAN RESOURSES IN FIGURES PROFESSIONAL EDUCATION LEVEL RATIO CHART Professional competence training 12% 34% 15% Vocational high school Apprenticeship school Two-year vocational high school 6% 33% University General Presentation of AĞIRMAN MAKİNA 2013 38 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES HUMAN RESOURSES IN FIGURES AGE RANGE RATIO 7% 6% 30 years and under 27% 30-39 40-49 50 years and over 60% General Presentation of AĞIRMAN MAKİNA 2013 39 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES HUMAN RESOURSES IN FIGURES WHITE COLLAR-BLUE COLLAR RATIO 24% White Collar Blue Collar 77% General Presentation of AĞIRMAN MAKİNA 2013 40 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES HUMAN RESOURSES IN FIGURES 2012 THE DISTRIBUTION OF TRAINING GIVEN 10% 6% 40% Environmental management Occupational health an safety Quality management 44% Production management General Presentation of AĞIRMAN MAKİNA 2013 41 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. HUMAN RESOURCES TRAINING Great importance is given to personnel training in Ağırman Makina. Such training begins with an comprehensive introduction to the work place and adaptive training when employees join the company. In order to maximize personnel efficiency and production quality, continues training is given on the operation of the lathe and other reliated machinery. Additionally, training continues in the matters of measuring tools and measuring techniques, technical documentation , workplace safety, fire safety, employee feedback systems, zero–fault system, cleaning and care and quality control system. General Presentation of AĞIRMAN MAKİNA 2013 42 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. CONTENTS COMPANY PROFILE PRODUCTION ABILITIES QUALITY SYSTEMS MARKET AND GROWTH DRIVERS HUMAN RESOURCES LOCATION General Presentation of AĞIRMAN MAKİNA 2013 43 AĞIRMAN MAKİNA OTOMOTİV CO., LTD. LOCATION Nilüfer Organize Sanayi Bölgesi 116.Sok no:2 16140 NİLÜFER/BURSA,TURKEY Tel : +90 (224) 4112270 Fax: +90 (224) 4112277 E-mail: info@agirmanmakina.com Googlemap: 40.243797 , 28.931165 General Presentation of AĞIRMAN MAKİNA 2013 www.agirmanmakina.com 44