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TruStore: The storage system that grows with you Machine Tools / Power Tools Laser Technology / Electronics Medical Technology Everything from a single source. Contents TruStore from TRUMPF is the first storage system that is perfectly tailored for TRUMPF punching, combination and laser Everything from a single source. 2 cutting machines. Now you can get the machine, automation, storage and services from a single source – all with high TruStore optimizes production. 3 Your personalized storage system. 4 TruStore for every situation. 5 TRUMPF quality. There are no interface problems because everything works together. TruStore is based on a system of modules that can be up graded and expanded at any time. The entry-level model is the TruStore Series 1000. The next step up, the TruStore TruStore Series 1000 Uncomplicated storage for your 2D laser machine. Series 3000, allows you to select a compact storage system for tight spaces with one or two storage towers in different 6 extension levels. TruStore Series 3000 The compact storage system for dynamic future plans. 7 Automation: Components for the best connection. 8 How TruStore supports your production Software: Programmed for success. 10 1 TruStore grows along with your storage needs. The storage system can be flexibly upgraded. TruServices: Service like no other. 11 2 2 The compact storage system saves up to 85 % in storage space and guarantees the best possible use of space. 3 More efficient workflow, such as automated material 4 Quick access to material increases the machine’s 5 Everything from a single source: there are no inter- flow, reduces time and costs. production run-time. face problems because everything works together. TruStore optimizes production. The TruStore storage system structures workflow, saving time and money. Without a storage system, stacks of material pallets are often scattered around the production facility. This means that production space is wasted, forklift truck drivers have to go around or waste time looking for their materials. TruStore optimizes material flow, making work easier. Capacity grows while the need for space greatly diminishes. In addition, the integrated storage management system facilitates general inventory control. 65 x 3,000 mm x 1,500 mm = 292.5 m² 5,000 mm x 8,200 mm = 41.0 m² Practical example for space and cost savings: Floor storage of 65 pallets: Storage in TruStore ¹: Savings: Space 292.5 m² 41.0 m² 251.5 m² Costs 35,100.00 € / p.a. ² 4,920.00 € / p.a. ² 30,180.00 € / p.a. ² Our practical example shows: The TruStore storage system reduces required space – compared to floor storage – by up to 85 %, which, in this example, is the equivalent of a savings of € 30,180 per year. ¹ With 2 storage towers, each with 2 extension modules, 90 mm load height and 65 storage spaces. ² Monthly space costs: 10.00 € / m². 3 Your personalized storage system. TruStore consists of a basic module and extension modules. You can select and customize your storage space from these components. The TruStore Series 1000 contains one basic module. Your storage system is operated by a LiftMaster Store or LiftMaster Store Linear. You can automatically upgrade your TruStore Series 1000 to a TruStore Series 3000 by adding a shelf servic- TruStore 3030 ing device. basic module The TruStore Series 3000 has its own shelf servicing device. As a space-saving alternative, you can use a TruStore with one storage tower. For larger storage requirements, the two-tower model is ideal. Select the height of your storage system from three possible options. Storage compartments are adjustable to 90 mm or 170 mm. TruStore 3030 TruStore is the perfect solution for your storage needs. So take with one extension advantage of your options. module Stay flexible with TruStore Let’s say you have decided on a small model of our TruStore storage system and later want to expand your capacity. This is the advantage of the TruStore: You don’t have to invest in TruStore 3030 a brand new and expensive storage system. Instead, you can with two extension extend your TruStore by adding additional modules. We will modules quickly and efficiently install the module directly on-site. The main advantage: You can get started with the storage system that is the most profitable for you. At the same time, you are perfectly prepared for growth. TruStore 3030 with two towers, each with two extension modules 4 TruStore for every situation. The TruStore storage system can expand your automated sheet production TruLaser TruStore 1030 smoothly and makes it even more efficient. You can connect your TruLaser, TruMatic or TruPunch machine to a TruStore storage system very easily with automation. We have put together a few examples for you: LiftMaster Store TruLaser TruStore 3030 LiftMaster Compact TruStore 3030 TruMatic SortMaster Pallet SheetMaster Storage cart 5 TruStore Series 1000 Uncomplicated storage for your 2D laser machine. nAn economical introduction to TRUMPF storage nEasy technology. nLiftMaster nMinimal Store or LiftMaster Store Linear operate nCan as a shelf servicing device. space requirements. be upgraded to a TruStore Series 3000 by adding a shelf servicing device. TruStore 1030 TruStore 1040 Max. sheet size 3,000 x 1,500 mm 4,000 x 2,000 mm Loading heights 90 / 170 mm 90 / 170 mm Max. load per pallet System height ¹ Max. pallets per stack ¹ Overall height including LiftMaster Store or LiftMaster Store Linear. 6 to set up and quickly installed. 3,000 kg 5,000 kg 5,000 mm 5,100 mm 10 7 TruStore Series 3000 The compact storage system for dynamic future plans. TruStore 3030 Max. sheet size 3,000 x 1,500 mm Loading heights 90 / 170 mm Max. load per pallet 3,000 kg Max. system height 8,200 mm Max. pallets per stack 35 nLarger nMore nCan be upgraded on a modular basis depending on need. Speed 12 m/min Acceleration 0.5 m/s² Pallet retrieval: 30 m/min Acceleration 0.5 m/s² Cycle time 0.5 s ¹ ¹ Depending on extension level. reliable material flow with the integrated shelf servicing device. Shelf servicing device: Speed storage capacity allows the machine to operate for several shifts with minimal manpower. nHeight of storage compartments can be adjusted by simply screwing/unscrewing. n Easy to set up and quick to install. n Minimal space requirements. You can find out more about TruStore at www.trumpf-machines.com/TruStore 7 Automation: Components for the best connection. LoadMaster LiftMaster Store The LoadMaster is the first step toward automation in laser Compared to the LiftMaster, the LiftMaster Store shortens machines. Using suction cups, it reliably loads the machine’s c ycle time by up to 40 % in the thin sheet range. Its vacuum pallet changer with blank sheets. It is connected to the frame moves vertically across the pallet changer. It transports TruStore by storage carts. sheets from the storage system directly to the laser machine and returns with cut sheets. For a TruStore Series 1000, the LiftMaster The LiftMaster loads and unloads your laser machine using LiftMaster Store functions as the shelf servicing device. LiftMaster Store Linear up to three variable pivot positions. It uses a vacuum frame for loading and a rake for unloading. The vacuum frame trans- The LiftMaster Store Linear is the ideal solution for completely ports sheets from the raw material cart to the pallet changer. automated production processes. It has the advantages of The unloading rake moves the workpieces and the sheet skel both the LiftMaster Store and LiftMaster Linear. This means it eton from the pallet changer to the finished parts cart, to the directly accesses the storage compartments and transports storage system or to an additional third location. sheets to the machine and back again. Its biggest advantage: it connects up to three TruLaser machines to one TruStore. LiftMaster Compact SheetMaster The LiftMaster Compact together with the TruStore Series 3000 forms a compact unit. The machine is directly loaded and The SheetMaster loads the punching or combination machine unloaded with storage pallets. Vacuum and rake frames are with blank sheets and, parallel to production, unloads finished used for this purpose. The advantages of the combination of workpieces using vacuum suction cups mounted on a frame. TruStore and LiftMaster Compact include extremely short Its configuration corresponds to typical sheet shapes and sizes, c ycle times and a minimal setup area. but it can be adapted to custom-shaped parts, too. Storage carts retrieve the blank sheets from the TruStore and return LiftMaster Linear The LiftMaster Linear loads and unloads up to three laser machines very efficiently because it can also move laterally to the machine. This means you can connect numerous carts, storage carts and pallets. Storage carts ensure a direct connection to the TruStore. Using the TruTops FMC, you can easily control the interaction between your machines. 8 with finished parts. LiftMaster LiftMaster Compact LiftMaster Linear LiftMaster Store LiftMaster Store Linear SheetMaster n n n n n n Loading and unloading n n n n n n Assisted pallet operation n n n n LoadMaster Functions Individualize sheets Loading n Possible machines TruLaser 2525 n TruLaser 3030 n n n n n n n n n n n n n TruLaser 3030 NEW n n TruLaser 3040 n n TruLaser 3060 n TruLaser 3530 n n n n n n n TruLaser 5030 n n n n n TruLaser 5040 NEW n n n n n TruLaser 5060 NEW n TruLaser 7025 n n n TruLaser 7040 n n n n n TruLaser 7040 NEW n n n n n TruPunch 3000 n TruPunch 5000 n TruMatic 3000 n TruMatic 6000 n TruMatic 7000 n 9 Software: Programmed for success. To get the best out of your TruStore storage system, put your trust in our Cell-Server software that controls the entire material flow, manages your storage system and ensures the best connection to your machine. The software also manages inven tory and makes it possible for you to control operating commands and material requirements directly from the machine. A file interface can be used to easily circulate inventory data. An overview of the benefits of Cell-Server software: nYour machine independently controls the material flow. nYou can manually intervene in the production sequence at any time. nYou can always keep an eye on your inventory. nYou can easily integrate the software in your existing system. 10 TruServices: Service like no other. Throughout the lifecycle of your machine. Pre-owned Machines Leasing Consulting Software Customer Training Punching Tools Product Enhancements Bending Tools Service Agreements Spare Parts Technical Service Regardless of the TRUMPF technology you use, you will Should your requirements change, we have flexible upgrading always get the best service. And, thanks to TRUMPF’s award- options and technical innovations that will make your machine winning spare parts logistics, all parts can be shipped to you even better. Our broad range of training courses with experi- in the shortest time possible. TRUMPF Leasing offers you indi- enced trainers and hands-on practice will also give you a head vidual financing solutions quickly and without a lot of paper- start in understanding and operating your machine. work. Our service technicians are highly trained and always available when you need them. A Service Agreement is the You can find out more about our services at ideal way of ensuring the best usability of your machine. www.trumpf-machines.com/Services The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a onestop shop for all of your technology needs: machines, automation, storage technology and services. 11 Ident No. 0386339-20-07-09-D – Subject to change TRUMPF is certified according to DIN EN ISO 9001 and VDA 6.4 TRUMPF Werkzeugmaschinen GmbH + Co. KG · P.O. Box · 71252 Ditzingen · Germany Phone +49 (0) 7156 303-0 · Fax +49 (0) 7156 303-30309 E-mail info@de.trumpf.com · Homepage www.trumpf.com